This turnkey fully automatic sterile vial filling line is tailor-made for aseptic filling, stoppering and capping of injectable drugs, vaccines, biological products and lyophilized formulations in GMP-compliant pharmaceutical workshops.
The complete line integrates vial washing, depyrogenation tunnel, laminar flow protection, sterile filling, rubber stoppering, crimp capping, automatic weighing rejection and online inspection into one continuous closed production workflow. Core contact parts adopt electropolished 316L stainless steel, supporting SIP on-site sterilization, fully complying with aseptic production specifications, data integrity and global pharmacopoeia requirements.
Equipped with high-precision peristaltic or rotary piston filling pumps, the system delivers accurate volume dosing with minimal product loss. Isolator or RABS aseptic barrier technology isolates the filling zone from the external environment, drastically reducing microbial contamination risks. The whole line adopts centralized PLC automatic control, recipe one-click switching, real-time running data recording, complete electronic batch records and audit trails, supporting seamless connection with MES systems.
Modular integrated layout shortens on-site installation and validation cycles, accommodates multiple vial specifications quick changeover, and supports stable high-speed continuous production. It covers clinical trial small-batch production to large-scale commercial mass manufacturing, serving as a core complete packaging solution for sterile biopharmaceutical finished dosage forms.
